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In today's industry, automation plays a key role in the increasing of productivity and competitiveness. It allows enterprises to reduce production time and costs, reduce the number of errors and reduce the risk of accidents.
Technological processes are characterized by a large number of various parameters:
Technological processes are characterized by a large number of various parameters:
- input parameters (signals from sensors, relays, actuators, electrical equipment, etc.)
- output parameters (as a rule, signals for on/off equipment, valves and actuators)
- constants (parameter values that ensure normal technological mode)
- design parameters (intermediate values calculated during of regulation and mathematical calculations).
Software and Technological Complex (STC) PRISMA
The complex is designed to improve the efficiency of maintenance processes, unscheduled repairs and inspections of equipment in the work processes of field personnel.
Composition of STC PRISMA
- MEP Monitoring System - PRISMA M
- Dispatching system – PRISMA D
- Mobile Service Module – PRISMA MS
- GIS Module – GIS PRISMA
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PRISMA M system
It is a system for collecting information from equipment by integrating with existing ICS systems or by installing additional means of integration with the list of required sensor equipment. -
PRISMA D system
It is a system for automated distribution of the tasks and control of the maintenance execution by the Customer's services. -
PRISMA MS module
It is a module of the mobile service and employee support. -
PRISMA GIS Module
It is a geolocation module for employees and repair crews.
Possibilities
- Implementation of the concept of the Industrial Internet of Things
- Control over the indicators and condition of the equipment
- Control over the maintenance and repair processes
- Accumulation of all collected data and analysis
- Providing of the analytical reports to responsible employees
- Integration of PRISMA M with external systems and data sources (EAM, MES, ERP, IPCS, etc.)
Possibilities
The management controls the process (based on analytics and the decision support unit):
Task status control
The management controls the process (based on analytics and the decision support unit):
- Status "Task formation"
- Forms a task
- Appoints a specialist
- Plans the route
- Issuance of spare parts
Task status control
- Status "Task issued" (The task is sent to the specialist on a mobile device)
- Status "Out to the site" (Specialist accepts the task for work)
- Status "Arrived at the place" (Coordinates and time are recorded)
- Status "Task completed" (List of works is controlled)
Destination
- Development and approval of a digital scenario for the employee's work
- Automated issuance of tasks in accordance with the maintenance and repair regulations for equipment
- Access to the technical documentation of the maintenance systems object
- History of the previous work on this object with comments and recommendations
- Information about spare parts and consumables for maintenance and repair
- Reporting by an employee on maintenance and repair in the form of various formats (text, video, photo, audio, etc.)
- Photo fixation of defects
- Reporting (KPI)
Destination
- Geolacation of employees, repair crews and operational services (fire crew, emergency services, etc.)
- Construction of a route to the work site
- Generation of a transfer log with the necessary data
We have our own production facilities for the development and production of automation systems and technological equipment.
The main stages of equipment development and production:
- Development of the design documentation based on the terms of reference or initial data of the project;
- Determination of the necessary list of components and delivery to the production warehouse;
- Incoming control of the components upon delivery to the production warehouse;
- Issuance of components for production;
- Production of equipment with the necessary intermediate quality control operations;
- Development of the necessary software;
- Acceptance tests according to the factory instructions or instructions agreed with the Customer;
- Packaging in containers, shipment of equipment to the Customer.
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On the territory of our assembly workshop, we produce cabinets and control panels for automated process control systems, automated process control systems, as well as low-voltage complete devices (LVCD)- Server cabinets
- Controller cabinets
- Emergency protection cabinets
- Telemechanics cabinets
- Communication cabinets
